Ready-to-Use 60m³ LNG Containerized Integrated Refueling Station | Skid-mounted Modular Design | Explosion-proof Smart Control System for Industrial & Fleet Fueling
Product Overview
This skid-mounted integrated LNG refueling station is built to serve distributed gas supply and large fleet refueling needs. Different from conventional split-set stations, our containerized design puts the cryogenic storage tank, submerged pump assembly, ambient air vaporizer and smart fuel dispensing system all inside a reinforced steel framework.
It works perfectly for sites with limited space or tight project schedules, including mining zones, remote industrial parks and temporary logistics yards.
Functional Advantages
48-Hour Fast On-Site Setup
All piping and wiring are fully completed at our factory. No large-scale civil construction is needed for installation.
Plug-and-Play Operation
The cryogenic tank, pump, vaporizer and dispenser are fully integrated into a standard ISO container footprint for easy deployment.
Low Boil-Off Gas Loss
Adopting high-vacuum multi-layer insulation, the daily evaporation rate is kept below 0.15%.
Unmanned Operation Available
Fitted with Siemens or ABB PLC control units. It supports remote monitoring and features automatic shut-off once gas leakage is detected.
Structural Optimization
- Complete Safety Protection System
Comes with standalone UV flame detectors and methane gas sensors. The emergency shutdown device (ESD) is interlocked with main valves for maximum safety.
- Cryogenic Submerged Pump Assembly
High-efficiency pumps deliver leak-free performance and quick startup. It takes less than 10 minutes to finish refueling heavy-duty trucks.
- Self-Pressurizing Design
Matched with the built-in vaporizer to maintain steady internal pressure, with no extra power required.
- All-Weather Protection
Housed in a standard ISO container. With C4/C5 grade anti-corrosion coating, the unit stands well against sand, rain and salt spray erosion.
Parameter
| Parameter | Specification Details |
|---|---|
| Storage Capacity | 30m³ / 60m³ / Customized |
| Design Pressure | 0.8 MPa - 1.2 MPa |
| Flow Rate (Dispenser) | 50 - 150 L/min (Adjustable) |
| Insulation Type | High-vacuum Multi-layer Insulation |
| Explosion-proof Grade | Exd IIB T4 / IP65 |
| Control System | PLC Integrated (SCADA & Cloud Monitor Optional) |
| Standard Compliance | ASME / GB / CE / ISO |
| Ambient Temp Range | -40°C to +55°C |
Trust
- Full NDT Inspection All welds go through radiographic testing (RT) to eliminate potential defects.
- Vacuum Holding Test Every unit undergoes 15 consecutive days of static vacuum testing before delivery.
- Factory Pre-Commissioning We run full system tests with liquid nitrogen (LN2) on site, to check all mechanical parts and control logic thoroughly.
- Certifications ISO 9001 certification, ASME U Stamp (optional) and official pressure vessel manufacturing license.
Package and shipping
The unit is built to standard container dimensions, so it can be directly loaded onto flat racks or container vessels, which helps cut down ocean shipping costs effectively.
During transit, the whole unit is wrapped with professional anti-corrosion film and filled with nitrogen, to keep internal parts free from moisture damage.
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